- 45 Old Waterbury Road Thomaston, CT 06787
- sales@stewartefi.com
- 1-800-393-5387
Progressive metal stamping is a cutting and forming process that transforms coiled sheet metal into precision components through a series of stamping stations. Stewart EFI’s expertise in progressive die stamping enables OEMs to source complex parts that are produced efficiently, with repeatable quality, and engineered cost savings.
With over 70 high-speed Minster and Bruderer presses, capacities up to 200 tons, and advanced in-house tooling, Stewart EFI supports high-volume production of both standard and intricate components for industries including automotive, electrical, industrial equipment, medical devices, and military and defense.
Progressive metal stamping is commonly used to manufacture precision electrical contacts, terminals, lead frames, brackets, clips, shields, connectors, and other high-volume metal components. The process is ideal for OEM applications requiring tight tolerances, repeatable quality, and cost-efficient production across millions of parts.
A progressive stamping die contains a sequence of stations that incrementally cut and form the metal strip into the desired component. As the strip moves through the die, material undergoes a series of sequential metal forming processes that include:
The press opens, allowing precise feeding and positioning of the strip into the die.
Finished parts are ejected, either discrete or attached to a carrier strip for reels.
The linear travel per press stroke, known as feed progression or pitch, ensures each part aligns within thousandths of an inch. Conical or bullet-shaped pilots enter pre-pierced holes to maintain exact positioning at every station.
Each die is customized for the part it produces, with components guided in precision-cut openings and actuated by mechanical presses. The feeding mechanism advances the strip from one station to the next with every stroke, allowing simultaneous multi-step forming.
With expert in-house engineering capabilities, Stewart EFI can help evaluate your component’s design, make recommendations for design for manufacturability (DFM) and production efficiency, and develop the most efficient metal forming processes for your application. Whether we are leveraging progressive metal stamping processes, transfer stamping, fourslide/slide forming, or deep drawing – our engineers, toolmakers, production technicians, and project managers will help you maximize efficiency, quality, and compliance for your components.
Progressive metal stamping operations are often the best process for components that require:
Stewart EFI frequently helps OEMs convert components from CNC machining, laser cutting, turret punching, fabricated assemblies, screw machining, and multi-step manual fabrication into progressive metal stamping when production volumes justify dedicated tooling. These conversions often reduce piece cost, improve repeatability, minimize material waste, and eliminate secondary operations.
Our engineering and tooling teams optimize every aspect of the manufacturing process, including material selection, strip layout, grain direction, carrier design, feed progression, process controls, and tooling design to maximize quality, throughput, and cost efficiency. Contact our team today to review your project and part requirements.
Stewart EFI combines advanced technology and decades of expertise to deliver high-speed, high-quality progressive metal stamping for OEMs worldwide. Our approach ensures precision, repeatability, and cost-efficiency at scale.
With scale, precision, and deep engineering expertise, Stewart EFI delivers progressive metal stamping solutions relied on by OEM supply chains globally.
With more than 2 billion parts shipped annually and 5,000 complex components qualified and approved, Stewart EFI is a trusted partner for OEMs, tier suppliers, and custom manufacturers. Supporting our precision metal stamping capabilities, we provide end-to-end manufacturing services that streamline product development, simplify supply chains, and deliver production-ready components.
Our progressive stamping assemblies combine multiple forming, fastening, and assembly operations within a streamlined manufacturing process, reducing secondary handling while improving consistency and production efficiency.
Our value-added capabilities include:
Yes. Our precision processes and engineering expertise allow us to efficiently produce stampings using a range of exotic and specialty materials while minimizing material waste, scrap, and rework. We are able to utilize unique metals in our progressive die stamping production processes such as:
Most often medium to high-volume production volumes are needed for progressive die stamping to be economical. While progressive stamping is highly efficiency, cost-effective, and repeatable, due to the cost of progressive die design and tooling investment, high volumes are needed to help spread those costs across the run, reducing the impact on the cost per piece production price.
When evaluating metal stamping suppliers, look for:
At Stewart EFI we lead the industry in our progressive metal stamping capabilities and are ready to discuss how we can be the right partner for your metal stamping projects. Contact us to learn more.
Progressive metal stamping transforms flat coil stock into intricate components with speed, repeatability, and cost efficiency. By combining multiple operations into one streamlined process, OEMs achieve faster turnaround, tighter tolerances, and lower total cost compared to traditional methods. Stewart EFI brings more than 90 years of expertise and advanced press technology to ensure every part meets the highest standards of quality and consistency.
Reach out to see how we can put this process to work for your components.
