- 45 Old Waterbury Road Thomaston, CT 06787
- sales@stewartefi.com
- 1-800-393-5387
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Every medical device relies on components you can trust. Stewart EFI delivers precision metal stamping for medical devices, surgical applications and dental equipment, engineered for precision, repeatability, and strict regulatory standards. From surgical instruments and dental hardware to drug delivery systems and battery contacts, our medical device stamping processes provide reliable results across a range of critical applications.
Medical components often require complex shapes, tight tolerances, and specialized metals. Stewart EFI combines progressive die, deep draw, and slide forming technologies to produce precision metal stampings for medical and dental applications.
For seamless instrument housings, battery enclosures, surgical instruments, and other drawn medical components.
For high-precision, high-volume medical device components requiring repeatable production & strict compliance to tolerances.
For miniature or intricately bent parts that require multiple forming operations, tight tolerances, or complex geometries.
Our facilities are built to handle the exacting demands of medical and dental devices, combining progressive die stamping, deep drawn stamping, and medical four-slide stamping with in-house tooling and automated assembly. This setup allows us to:
Submit an online quote to receive a cost estimate for your next medical device stamping project.
Our stamping expertise supports a broad range of medical and dental applications. Depending on the part design and production requirements, our stamping processes can support miniature components, intricate formed parts, housings, contacts, connectors, and other components used in medical devices and dental equipment, including:
Stewart EFI collaborates closely with medical device and dental equipment designers and OEMs to improve manufacturability, minimize errors, and accelerate development from prototype through production.
Stewart EFI’s plants are ISO 9001:2015 certified and maintain IATF 16949:2016 registration. For medical and dental device applications, our quality systems support traceability, defect prevention, and compliance with industry and regulatory standards. Our integrated quality systems include in-die sensing, press monitoring, and 100% inspection for critical features, supporting a zero-defect goal across all programs.
We manufacture precision metal stampings for medical and dental devices, including surgical instruments, dental eyelets, EKG studs, housings, drug delivery systems, battery components, connectors, and other precision components.
Yes. Our processes support very small, complex geometries with tight tolerances, ensuring reliable performance for high-precision medical applications.
Yes. We work with a wide range of materials when producing precision metal stampings for medical devices, including: low- and high-carbon steel, stainless steel, aluminum, zinc, gold, brazing materials, Inconel, niobium, tantalum, and more. See our full range of material stamping capabilities.
Yes. Medical device progressive stamping is well suited for high-volume components that require tight tolerances, repeatability, and consistent quality. Stewart EFI uses precision tooling, in-process sensing, and automated inspection to produce complex medical and dental components efficiently at production volumes.
Four-slide stamping for medical devices is often utilized for small, intricate components that require multiple bends, complex geometries, or forming operations from different directions. Stewart EFI’s slide-forming capabilities can produce miniature medical and dental components with tight tolerances and repeatable quality while combining multiple forming operations into a single process.
The best stamping process depends on the component’s geometry, material, tolerances, production volume, and forming requirements. Stewart EFI evaluates each application to determine whether progressive die stamping, deep drawing, four-slide stamping, or another metal forming process provides the most efficient combination of quality, performance, and cost. Because we offer multiple custom metal stamping services, we can recommend the optimal stamping process for your part’s design.
We combine advanced stamping processes like progressive die, deep draw, and multi-slide / four-slide stamping with in-house tooling and automated assembly. In-process sensing and 100% inspection for critical features helps deliver consistent quality across production runs.
Yes. Our in-house engineering team is available to review your design and make recommendations regarding manufacturability, material selection, tooling and more to help optimize production, lower costs, and improve results. Learn more about our engineering services for medical device stampings.
Yes. Our team has decades of experience helping customers convert existing parts to stamping, which often helps to reduce per piece costs for high-volume medical component production runs. Our engineers can advise on DFM modifications, materials, process development and more – including transitioning parts from CNC machining, Swiss machining, sheet metal fabrication, laser cutting, or other manufacturing processes to a medical stamping process.
With more than 90 years of precision metal stamping experience, Stewart EFI produces medical device stampings and dental components that consistently meet tight tolerances, stringent material standards, and demanding quality requirements.
Contact us to discuss your next project and learn how our deep draw, progressive die, and four-slide forming processes can help bring complex medical and dental components from design to production with confidence.
